The machine tool base castings are made of high-grade gray cast iron and undergo double aging treatment to completely eliminate internal stress, preventing deformation caused by stress release during long-term use. This ensures that the flatness error of the base is controlled within 0.01mm/m, providing a stable support for the machine tool and reducing the impact of vibration on machining accuracy from the source.
In terms of structural design, the base castings adopt a box-type reinforcing rib layout to enhance overall rigidity. They can withstand the radial loads and cutting impact forces generated by the high-speed operation of the machine tool spindle, effectively suppressing base deformation and ensuring the positional accuracy stability of the machine tool during long-term operation.
Meanwhile, the mating surfaces of the base castings with guide rails and worktables are subjected to precision grinding treatment, achieving a surface roughness of Ra0.8μm. This improves the fit with supporting components, reduces mechanical transmission gaps, further enhances the operational stability of the machine tool, and helps customers achieve high-precision and high-efficiency machining.
Our company has a raw material storage workshop of approximately 1,200 square meters, a model-making workshop (woodworking shop) of about 500 square meters, a casting workshop of around 4,000 square meters, a machining workshop of roughly 2,800 square meters, a heat treatment workshop of about 1,600 square meters, an office area of approximately 500 square meters, an environmental protection and public facilities area of around 1,500 square meters, and a reserved development area of roughly 1,300 square meters.
Our company is equipped with 2 medium-frequency induction furnaces (10 tons each), 1 bogie-type heating furnace (4m × 4m × 30m), 2 5-meter 5-axis gantry milling machines, and 3 2.5-meter vertical lathes. Its cooperative laboratory is capable of conducting chemical tests (including composition analysis and metallographic analysis) and is furnished with tension and impact testing equipment certified by ASME.
